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Single Fluid Dust Suppression(SFDS )

The Duztec single fluid dust suppression (SFDS) module includes an axial hollow cone spray nozzle that produces fine water droplets without the need for compressed air. It is mounted on a header designed to cover a specific area, and it also includes a pump, filter, and valve mounted on a skid. The entire system is custom-designed to produce fine water droplets by applying the necessary pressure from the pump. These fine droplets effectively bind with dust particles, resulting in efficient dust suppression.
Common Industries for the Single Fluid Dust Suppression System

The Single Fluid Dust Suppression System is used across various industries, including construction, mining, cement plants, power plants, steel plants, ferro alloy plants, and material handling industries.

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Applications

The Single Fluid Dust Suppression System is used in areas like construction sites, mining operations, cement plants, power plants, steel and ferro alloy plants, and material handling systems to efficiently control dust during processes like excavation, crushing, material handling, and storage.


1. Fog Curtain

The SFDS Fog Curtain creates a barrier of fine mist around dust-prone areas, preventing dust from escaping into the surrounding environment. This application is particularly useful in open-air or semi-enclosed areas, such as loading zones or around processing equipment, where dust tends to spread. The fine mist from SFDS efficiently captures dust particles and ensures compliance with environmental regulations.

2. Coal Prevention

Dust generation from coal handling and processing can be a major challenge for industries reliant on coal. SFDS provides an effective solution by applying a controlled mist that adheres to dust particles and reduces their suspension in the air. Whether it’s during crushing, screening, or transportation, SFDS for Coal Prevention reduces fugitive dust emissions, improving workplace air quality and minimizing the risk of coal dust explosions.

3. Conveyor Dust Suppression

Material transfer via conveyors is often a major source of dust generation, especially in industries dealing with coal, minerals, or bulk materials. The SFDS Conveyor System applies mist directly to the material as it moves along the conveyor, binding dust particles and reducing overall dust generation. This helps to keep transfer points cleaner and ensures the efficiency of the material handling process while minimizing spillage and environmental hazards.

4. Coal Yard Management

Large coal yards are highly susceptible to dust generation due to wind, material movement, and dry conditions. SFDS can be deployed across coal yards to create a fine mist over the surface, acting as a dust suppressant that reduces dust lift-off. The system provides comprehensive coverage and operates with minimal water usage, making it ideal for large-scale outdoor dust control.

5. Pulp and Paper Industry

In the pulp and paper industry, dust is generated during the handling of raw materials like wood chips, as well as during the processing stages. The SFDS for Pulp and Paper ensures a dust-free environment by applying a mist that suppresses dust from wood processing, material storage, and other stages of the production process. This system helps maintain a cleaner, safer work environment, and ensures compliance with workplace safety regulations.

Benefits Of System

Benefits of Single Fluid Dust Suppression

  • Efficient Dust Control: Fine mist agglomerates dust particles for maximum suppression.
  • Low Water Consumption: Uses minimal water while providing effective dust control.
  • Low Maintenance: Fewer components and no compressed air systems for reduced downtime.
  • Versatile & Customizable: Tailored to fit various site sizes and configurations.
  • Environmentally Friendly: Uses water, with no chemicals or additives, making it safe for the environment.

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